Custom Solutions for Box Build and Cable Assembly Services

Finding the right electronic contract manufacturer for PCBs is the first step toward a successful project, but finishing the project with a box build or cable assembly is one way to get your project to market much more quickly than outsourcing that piece to another facility.

While there are standard box builds and enclosures that work for some PCBs, customization can be the exact solution you need to meet your project goals. There are many benefits of customization and flexibility in box build and cable assembly services, specifically the ability to tailor solutions to specific customer requirements, accommodate design changes, and support diverse applications and industries.

Process of a Custom Box Build Assembly

A box build takes the electrical and mechanical components, along with the wiring, and combines everything neatly into an integrated system. Every custom box build and cable assembly process begins with a detailed consultation to make sure that the ECM design and engineering team understand your exact needs. During the consultation, you will be able to get a quote so you know what to expect in costs and timeline. Once the planning process is complete, the ECM team can create a working prototype that will allow you to see the functional capabilities as well as a visual model, and any additional customizations can be worked into the project. When you are ready for full scale production, the ECM team will source the necessary components, install the cables, and take care of the wire harness and box build enclosure. The enclosure ensures that the final product will be ready for use immediately after delivery. After quality inspections and testing, your project will be ready to ship.

 Your Box Build Can Be Tailored to Your Specific Requirements

Box builds can range from very simple plastic enclosures to complex systems with subassemblies, mechanical components, wiring, cables, and more contained in a durable metal shell. When you opt for a custom solution, you will be able to tailor every part of the assembly to your specific requirements. A custom solution can take you through the entire process to ensure that everything is designed to your exact specifications. The team will start by working with you on the Bill of Materials, which will include all the components and materials necessary for the project. Many ECMs will now begin the process with a 3D CAD model of the product to make sure that everyone is on the same page with a visual representation of your desired results. With a custom solution, it’s often a good idea to begin with a working prototype that can provide valuable visual and functional information.

Custom Solutions Make it Easy to Accommodate Design Changes

While some products move through the process with their initial design, design changes are often necessary as a new device moves through the manufacturing process. Sometimes these changes are noted during a DFM analysis, others are noted during the prototyping phase, and some are necessary due to component shortages or supply chain issues.

With a custom box build and cable assembly service with an on-site team of engineers, incorporating these design changes can be done without stress. Materials, component placement, and size can all be modified to fit the exact needs, even if those needs change throughout the process.

Many Different Industries Benefit from Custom Solutions

There are many different industries that can benefit from custom box builds. Medical, aerospace, automotive, agriculture, and defense can all find better success with customized solutions that are designed for each specific product. As many of these industries are highly regulated, they require very specific processes and the attention to detail that customization can provide. When many subsystems need to be incorporated and housed in one enclosure that meets stringent standards, a custom solution is often the best option. When the reliability and precision of the device is critical, a custom box build can ensure that all components are securely housed and will perform consistently.

Choosing the Right ECM for a Custom Box Build or Cable Assembly

Different ECMs take different approaches to the box build process and customization. Custom box builds can be a significant investment, and you want a partner who has the expertise, experience, and equipment to see your project all the way through the process. Before you commit to an ECM, take the time to ask these questions:

• Have you worked in this industry and understand the standards and regulations?
• Do you have a proven record of success for projects in this industry?
• Are there engineers on-site to address any potential design issues?
• Does your facility have advanced equipment necessary for the best results?
• What is the average turnaround time for similar projects?
• What custom capabilities are offered for my project?
• Do you hold the necessary certifications for my industry?

An experienced, turnkey electronic contract manufacturer will be able to design and build a custom enclosure for your box build assembly. When choosing an electronic contract manufacturer to partner with, look for a domestic, turnkey one. ECMs that understand the value of customization in box builds and cable assembly services—and follow best practices for efficient, high-quality builds—can deliver better performing, reliable, and safe devices. Whether you are designing a new product or manufacturing a legacy device, choosing Levison Enterprises for your box build and cable assembly can result in a device you’ll be proud to put your name on. Contact Levison Enterprises for a quote on your next project.

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